The Ultimate Rally Bike Packing List: Everything You Need to Conquer Any Terrain

Consider entering your first rally race and have no clue what to pack? You’re not alone – a rally race is essentially an adventure ride on steroids, except you won’t be carrying luggage… at least, not your regular kind. And while the rally organization will take care of most of the logistics and accommodation, you still need to think what you’ll need on your bike during the race and at the bivouac. That’s where the ultimate rally bike packing list comes in.

Imagine tearing it up at the Hellas Rally Raid or a North African race and discovering your roadbook holder is coming apart; then, you remember you’ve packed zip-ties, patch up the holder, and continue to race.

This isn’t just a lucky break; it’s smart preparation. In the world of rally racing, where self-reliance is paramount, packing the right gear can mean the difference between finishing or having to quit.

Whether you’re a seasoned adventurer or a rookie gearing up for your first rally, this guide will ensure you’re equipped to handle whatever the trail throws at you.

Essential Riding Gear

Helmet: It’s not just about protection; it’s your command center. Look for a lightweight, well-ventilated helmet with a wide field of vision and ample space for goggles. Consider a model with hydration compatibility to keep you hydrated on long stages.

Riding Jersey/Jacket and Pants: Durability and versatility are key here. You want gear that can withstand harsh conditions and resist abrasion in case of a fall while accommodating for different weather scenarios: look for breathable fabrics and vents to regulate body temperature, as well as waterproof or water-resistant materials to keep you dry. Don’t forget pockets – you’ll need those for your start card, cash, and energy gels.

Body Protection: Armor up! Crashes are inevitable at a rally race, so make sure you’re wearing body armor, knee braces, and a neck brace; if you can, consider investing in an airbag.

Boots: Your feet are your foundation. Invest in sturdy boots that offer ankle support and protection, while also providing good grip.

Gloves:  Dexterity, protection, and ventilation are the holy trinity of rally gloves.  Choose a pair that allows you to operate your controls with ease, while also offering protection from the elements and potential impacts.

Base and Mid-Layers: Don’t underestimate the power of layering!  Moisture-wicking base layers will keep you dry, while insulating mid-layers can be added or removed as temperatures fluctuate.

Eye Protection: Goggles are essential for keeping dust, debris, and the sun’s glare out of your eyes. Opt for lenses that enhance contrast and improve visibility in varying light conditions.

Pro tip: do not enter a rally race wearing brand-new gear! Test every single piece of your gear thoroughly and wear everything in: a slight chafe might turn into nasty bleeding after several days on the bike; even ill-fitting goggles can become a source of suffering. Make sure your gear fits well and is worn in before you line up at that start line.

Essential Bike Gear

Tools and Spares: A minimalist toolkit is essential. Unless you run mousses, pack tire repair supplies (tubes, patches, levers, CO2 cartridges or pump), a multi-tool with various wrenches and screwdrivers, duct tape, zip ties, and a few essential spare parts (spark plugs, chain links, fuses, etc.). Yes, this applies even if you have a support team – don’t get caught out defenseless out on the tracks.

Navigation and Communication:  Your GPS or your roadbook is your lifeline. Choose a rally-specific model with waypoint navigation, track recording, and along battery life. A roadbook holder keeps your route instructions within easy reach. If the race allows, a satellite phone can be a lifesaver in emergencies.

Hydration and Nutrition:  A hydration pack with ample capacity is non-negotiable.  Bring electrolyte tablets, liquid, or powder to replenish lost minerals, and stock up on energy bars, gels, and easily digestible snacks to keep your energy levels high.

First aid: pack an essential first aid kit consisting of an emergency blanket, band-aids, sterile gauze dressing, tape, burn gel package, antiseptic wipes, disinfectant spray, Aspirin, Ibuprofen, and any medications or allergy relief you usually take.

The Ultimate Rally Packing List: Optional, But Highly Recommended

These items might not be mandatory, but they can significantly improve your comfort and safety:

Headlamp or flashlight: For nighttime repairs or navigation.

Personal hygiene kit: Travel-sized toiletries & wet wipes.

Sunscreen and lip balm: Protect your skin from the harsh sun.

Packing Tips and Strategies

Prioritize weight and space: Pack light but smart, distributing weight evenly on your bike; think compact tail bags, rider bumbags, and light backpacks.

Waterproofing: Use waterproof bags or dry sacks to keep your gear dry in wet conditions.

Accessibility: Frequently used items should be easily accessible without having to unpack everything.

Remember, a well-packed bike is your ally on the rally course. By carefully selecting your gear and packing it strategically, you’ll be prepared for any challenge that comes your way. 

Have any must-have items you always pack for a rally? Share your packing tips in the comments below!